Assembler-Wave Solder / Wenesco Fountain Solder Rework / Conformal Coating Operator (Combined Role)

About Us:

Delivering mission-critical, electronic solutions that protect lives. Use your creativity and critical thinking to take our products from concept to customer.

At CAES by Honeywell, we engineer solutions for the world’s most critical missions. We serve customers in the defense and aerospace markets. Seeking a career that offers challenging, diverse projects and opportunities? Looking for a position with a company that offers long-term professional advancement? Searching for a place that values a diverse, team-based environment? One that values YOU. Consider CAES by Honeywell.

The most important thing we build is TRUST

Overview:

Join the Frontlines of Innovation at CAES – Lansdale, PA

Are you a detail-driven professional with a passion for precision and excellence in electronics? Step into a career where your skills directly impact national defense and aerospace innovation.

At CAES by Honeywell in Lansdale, PA , we don’t just build components—we build confidence in mission-critical systems. As a DoD-certified manufacturing facility , we’re trusted by the most demanding customers in the world. Now, we’re looking for Assemblers who thrive on accuracy, integrity, and purpose.

In this role you will, operate and maintain the wave solder line, perform targeted solder rework using a Wenesco fountain solder machine, and apply/conformally coat PCBs and assemblies per work instructions and quality standards. This role is hands-on on the production floor, supporting daily builds, quick-turn rework, and final finishing to meet schedule, quality, and safety requirements.

Ready to build something that truly matters? Apply today and help shape the future of aerospace and defense.

Responsibilities:

Key Responsibilities

Wave Solder

• Set up, run, and adjust wave solder equipment (pot temperature, conveyor speed, preheat, flux application).
• Use pallets/fixtures; verify flux density and topside preheat; perform thermal profiling as required.
• Maintain solder pot (dross removal, alloy checks, documentation) and line cleanliness.
• Inspect solder joints to IPC criteria; perform touch-up as needed.

Wenesco Fountain Solder Rework

• Set up Wenesco fountain nozzles, shields, and fixtures for site-specific rework.
• Execute controlled reflow of through-hole pins, selective desolder/resolder, and jumper/lead replacements.
• Protect heat-sensitive parts; use thermal profiles and masking to prevent collateral wetting.
• Verify results under microscope; document rework per traveler/NCR/rework instructions.

Conformal Coating

• Mask/demask components, connectors, and keep-outs; verify masking accuracy.
• Mix, measure, and apply coatings (spray, selective/robotic, or dip) to spec and maintain viscosity logs.
• Cure parts per process (oven/IR/UV); inspect under UV light; measure coating thickness where required.
• Perform controlled stripping/rework of coating when needed and re-apply per procedure.

Quality, Documentation & Safety

• Read/interpret travelers, drawings, BOMs, and work instructions; complete all records accurately.
• Inspect to IPC-A-610 and J-STD-001 standards; escalate defects and support root-cause actions.
• Follow ESD/FOD controls, PPE, chemical handling, and ventilation best practices.
• Keep work areas organized; support 6S and continuous improvement.

Qualifications:

Minimum Qualifications

• High school diploma or equivalent.
• 2+ year in PCB assembly, soldering, or coatings (wave, selective, or conformal coating exposure preferred).
• Solid hand-soldering and rework skills; able to work under microscope.
• Able to read basic drawings/work instructions and use measurement/inspection tools.
• Comfortable working with solvents and chemicals (IPA, conformal coatings) and around heated equipment.
• Strong attention to detail; dependable, team-oriented, and schedule-focused.
• Physical: stand for extended periods; lift up to 25-30 lbs (solder bars/fixtures)
• This role involves access to controlled technology and materials; applicants must be a U.S. Person under U.S. export laws (or eligible for government export license)
• Ability to obtain and maintain a DoD security clearance

Preferred Qualifications

• IPC certifications: J-STD-001 , IPC-A-610 , and/or IPC-7711/7721 (rework).
• Experience with Wenesco fountain solder machines or other selective/wave systems.
• Conformal coating experience with acrylic/urethane/silicone; knowledge of IPC-CC-830 .
• Familiarity with aerospace/defense requirements and traceability.

Hourly Range: Assembler II: $19.54 - $29.31; (Lansdale, PA). Applicable pay within the posted range may vary based on factors including, but not limited to, geographical location, job function of the position, education, and experience of the successful candidate. CAES provides a variety of benefits including health insurance coverage, life and disability insurance, 401K, paid holidays and vacation.

Employment Transparency:

EMPLOYMENT TRANSPARENCY

BENEFITS

We take care of our people and provide competitive health, wealth and wellbeing benefits – from day one. You’ll also discover learning and development opportunities so you can take your career to the next level – and beyond.

Other benefits include:

• Comprehensive PTO, Paid Holiday and Paid Family Leave Programs.
• Student Loan Repayment Program & Tuition Reimbursement
• 9/80 Alternate Work Week Schedule
• Tailored Management/Leadership Training
• Innovative Medical Programs, Including Family Forming

ABOUT CAES

CAES is the largest provider of analog and radiation hardened technology for the United States aerospace and defense industry. From human spaceflight and space exploration, to missile defense and electronic warfare, to healthcare solutions addressing COVID-19, our talented team develop high performing electronic solutions that work the first time, every time.

WE ARE AN EQUAL OPPORTUNITIES EMPLOYER

At CAES we welcome differences and celebrate new ideas. We believe the diversity of our people inspires our creativity and drives our innovation. Everyone is welcome here, regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, protected veteran status, or genetic information.

We are committed to working with and providing reasonable accommodations to individuals with disabilities. If you need a reasonable accommodation due to a disability for any part of the employment process, please email [email protected].