Toolmaker
Department/Group: Tool Shop Hours: 2:45 PM - 11:00 PM
Location: Kulpsville, PA Position Type: KV Union Job Family/Grade: 14 Reports to: Supervisor Position Purpose Summary - Set up and operates a variety of standard and CNC metalworking machines, grinders and hand tools to manufacture molds, dies, fixtures, cutting tools and gauges, etc. Job Description
ESSENTIAL DUTIES AND RESPONSIBILITIES
Comply with all federal and state environmental, health and safety regulations as well as any safety policies and protocols outlined by the company.
Ability to read G-Code and operate CNC equipment
Fabricate the following tooling examples using appropriate machines and machining techniques:
Manually mill tunnel gates for injection molds
Injection molds
Mold sleeves and cores
Mold core and pin assembly
All elastomer tooling, gages, fixtures, pins, inserts and other components.
Check blueprints and make mathematical calculations necessary to correct or complete tooling.
Perform preventative maintenance and repairs on all types of tools including but not limited to the following tasks:
Check and adjust form, fit, and functionality of tooling assembly and components
Polish and refinish tooling surfaces to remove nicks, galling, gouges, chatter, toolmarks etc..
Clean and repair threaded holes
Inspect tool for wear and damage and make recommendations for repairs
Grind platen contact surfaces to new and flat condition.
Troubleshoot binding mold interlocks
Perform the above tasks without supervision while producing quality tooling within the estimated manufacturing costs.
Record all Information on GT data collection system as required.
Ability to wear personal protective equipment such as safety glasses and safety shoes
Use of the wire EDM to make cutting tools necessary to make production molds.
Proper use of all machine shop inspection equipment.
OTHER RESPONSIBILITIES
Make revisions, preventative maintenance, and repairs to all types of molds and tooling as necessary.
Give direction to lower class Tool Maintenance Machinist who are involved in the manufacturing of tooling.
Perform 5S functions, including but not limited to:
Keep fluids (coolants, oil, etc) of equipment at recommended levels.
Ensure tools are properly placed clean
Participate on teams
Clean equipment
General housekeeping in the department.
Provide feedback and aid Tool Designers to improve the manufacturing of all tooling.
Notify supervisor of any problems that occur in the manufacture of molds, dies, and fixtures, along with cutting tools and gauges
Perform miscellaneous duties in the Tool Shop as assigned.
QUALIFICATIONS AND EDUCATION REQUIREMENTS
High School Diploma / GED
Must have attained Greene Tweed & Co. Toolmaker Level 1 or Equivalent, as determined by management.
Must have spent two years minimum in the Tool Maintenance Machinist role before being eligible to bid on this job.
Must be proficient with operating computers, including searching, saving, and editing files
PHYSICAL REQUIREMENTS
Ability to lift up to 50 lbs. without the use of mechanical lifting devices or assistance from others.
Ability to work long periods of time in standing position
Perform job in compliance with Company's Quality Policy (ISO 9000)
Perform job in a safe manner
Progression from Toolmaker Level 1 to Toolmaker Level 2 will be based on company need and the operator's ability to pass the required hands on testing. Training for progression to Toolmaker Level 2 is expected. While training, work will be done above this job descriptions pay grade Required Minimum Qualifications
- This position requires U.S. Person status as defined by applicable law for authorized access to data controlled under the International Traffic in Arms Regulations (ITAR). A U.S. Person includes U.S. Citizens, U.S. Nationals, lawful permanent residents, and workers granted refugee or asylum status in the United States.
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