Design Engineer

XTI Aerospace
Coatesville, PA

About XTI Aerospace: 

XTI Aerospace is a pioneering leader in xVTOL and powered-lift aircraft solutions. We’re developing the TriFan 600, which combines helicopter vertical takeoff and landing (VTOL) versatility with the speed, range, and comfort of a fixed-wing aircraft—to redefine regional air travel.

Introducing the TriFan 600 – an xVTOL aircraft that takes off and lands like a helicopter and flies with the speed, range and comfort of an airplane. It’s about time.

If you’re passionate about pioneering aerospace innovation, eager to work on projects that redefine the way we move, and ready to join a company where every role is an opportunity to change the world, then welcome aboard. Explore our career opportunities and be part of a team that’s not just dreaming of the future—we live it 

 

Role Overview

The Structural Design Engineer is responsible for the development of airframe structures in a 3D CAD environment. They will perform trade studies, weight optimization, and develop structural joint concepts working alongside stress personnel within an IPT environment. Structural design engineers are responsible for packaging all systems into the airframe, coordinating the routing of systems (such as hydraulics, fuel, and wiring), as well as layout of all fasteners and related hardware. Sound documentation of design decisions, excellent communication skills, and coordination with suppliers is a critical part of this role.

Key Responsibilities

Structural Design

  • Generate structural design concepts and mature them through release cycle.
  • Coordinate design decisions with other members of the IPT, prepare review material, and participate in design reviews and other related baseline design milestone events.
  • Perform packaging of equipment and systems into the 3D vehicle design
  • Perform fastener selection and layout for release of assemblies and installations
  • Support the maturation and release of assemblies and installations within the 3D CAD environment.
  • Supplier Coordination
  • Perform technical engagement with key suppliers to ensure design integrity, cost, and schedule compliance.
  • Support the generation of SOW’s as necessary to enable suppliers to bid and perform work activities related to the structural design IPT goals and objectives.

Immediate Objectives (Next 90 Days)

  • Familiarize yourself with XTI design tools and processes
  • Begin maturation of structural design concepts in preparation for supplier selection

Requirements

Qualifications

  • Must have at least 4000 hours of CAD design experience (preferably NX) (required)
  • A least 3 years of previous experience working within an Engineering IPT (Integrated Product Team)
  • Excellent written and verbal communication skills
  • Previous experience working in a team environment to accomplish a set goal or objective.
  • Bachelor’s degree in Mechanical Engineering or Aerospace or equivalent years of experience (required)

Benefits

  • Health Care Plan (Medical, Dental & Vision)
  • Retirement Plan (401k, IRA)
  • Life Insurance (Basic, Voluntary & AD&D)
  • Paid Time Off (Vacation, Sick & Public Holidays)
  • Short Term & Long Term Disability
  • Wellness Resources
  • Stock Option Plan

At XTI Aerospace, we are driven by innovation and the desire to reshape the future of air mobility. If you are passionate about cutting-edge aerospace technology and eager to make an impact on projects like the TriFan 600, we invite you to join our dynamic team. We offer a competitive benefits package, a collaborative work environment, and the opportunity to be at the forefront of sustainable aviation. 

XTI Aerospace is an equal opportunity employer committed to diversity and inclusion. All qualified applicants will be considered without regard to race, color, religion, gender, gender identity, sexual orientation, national origin, disability, or veteran status. 

To apply, please submit your resume outlining your qualifications and experience. We look forward to exploring how you can contribute to our journey toward a more sustainable and innovative future in aviation. 

Note to Recruiters: XTI Aerospace does not accept unsolicited resumes or referrals from placement agencies, staffing vendors or other external parties seeking recruiting fees without a signed formal agreement. 

Posted 2026-04-24

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