Process Tech/ Engineer- Extrusion

Cressona, PA

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production sites in 40 countries and employing 20,000 people. Through our unique combination of local expertise, global network, and unmatched R&D capabilities, we can offer everything from standard profiles, to advanced development and manufacturing for most industries.

What we offer you

  • Medical, Rx, Dental, Disability, Life Insurance, Flexible Spending Accounts
  • Retirement Savings Plans with Company Match/Contributions
  • Education Assistance
  • Bonus Plan Eligibility
  • Parental Leave

Job Summary

The Process Improvement Leader for Extrusion drives continuous improvement by developing and implementing process enhancements that reduce waste and improve performance. This role partners closely with Maintenance to strengthen equipment uptime and reliability. It also leads key plant initiatives, including CAPEX projects, new business launches, and product development. Working with Quality and Production, the position supports efforts to reduce PPM and improve efficiencies in throughput, recovery, and equipment uptime.

What will make you successful?

Required Education/ Experience:

  • Bachelor of Science in Engineering or related field preferred.
  • Five plus years of manufacturing process experience in the extrusion industry is preferred.

Preferred Skills/ Qualifications:

  • Above average working knowledge of Lean Manufacturing, Strategic A3 thinker, Effective problem-solving skills, and Project management skills.
  • Strong analytical skills, and ability to identify waste and the business value associated with its elimination. Capable of facilitating diverse teams systematically through waste elimination methods.
  • Demonstrated track record of accomplishing projects in a collaborative environment.
  • Mathematical proficiency, with an emphasis on applied Statistical Process Control.
  • Strong presentation skills, including Group facilitation, training, Kaizen Team Leader, and public speaking.
  • Excellent written & oral communication skills are essential as this position interacts with all levels of our organization.
  • Highly motivated self-starter, enthusiastic, capable of bringing out the best in people with reward and recognition.
  • Strong working knowledge of personal computers, spreadsheets, word processing, databases, presentation software, and associated networking and communication tools.
  • Basic understanding of Casting and Extrusion metallurgy.

What you will be doing

  • Serve as a role model for Lean leadership, driving waste elimination and coaching leaders and team members to strengthen the Lean culture across the Cressona operation.
  • Lead salaried and hourly teams in identifying, implementing, and sustaining process improvements through small experiments, Kaizen events, and continuous improvement initiatives.
  • Facilitate the development and maintenance of daily management systems, process controls, preventive maintenance, 5S, TPM, and structured problem‑solving practices.
  • Apply and promote A3 thinking to guide continuous improvement efforts and project execution.
  • Utilize systems such as Oracle, CIMX, Recipe Management, and MVP to train teams, manage data, and drive improvements aligned with key performance indicators (KPIs).
  • Analyze process data to support fact‑based decision‑making and verify the effectiveness and sustainability of improvement methods.
  • Capture and standardize best practices across all shifts, ensuring consistent training, documentation, and operational performance.

Equal opportunities

Hydro values diverse skills and perspectives among employees. We encourage all qualified candidates to apply. Qualified applicants will be considered regardless of race, religion, nationality, ethnicity, age, gender, sexual orientation, gender identity or expression, protected veteran status, or disability. We strive to provide equal opportunities for all to contribute and succeed with us.

Diversity improves our ability to act in accordance with The Hydro Way. Therefore all applications will be considered with equal suitability. Please apply online in ONE with your CV and optionally a cover letter.

Posted 2026-02-06

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